Core Selection Criteria for Slewing Bearings
As the rotating joints of construction machinery (e.g., cranes, excavators), slewing bearings require comprehensive evaluation of mechanical parameters, operational conditions, and installation requirements. Below are five key dimensions:
?1. Load Types and Calculation?
?Axial Force (Fa)?: Vertical force acting on the rotation axis (e.g., boom weight).
?Radial Force (Fr)?: Horizontal force (e.g., wind or lateral load).
?Overturning Moment (M)?: Torque generated by eccentric loads, calculated based on maximum working radius.
Formula Example: For single-row four-point contact ball bearings, Fa' = (1.225Fa + 2.676Fr) × fs (fs = safety factor, typically 1.45).
?2. Structural Type Selection?
?Single-Row Four-Point Contact Ball?: Suitable for small/medium equipment, handles multi-directional loads.
?Single-Row Crossed Roller?: 30% higher load capacity due to line contact, but requires precise installation.
?Three-Row Roller?: Ideal for ultra-large equipment, only axial force and moment need verification.
?3. Dynamic Operational Adaptation?
?Rotation Speed?: Above 5 rpm, dynamic lifespan and grease type (e.g., #2 extreme pressure lithium grease) must be considered.
?Cycle Count?: Continuous operation equipment must be checked per JB2300-1999 fatigue life standards.
?4. Installation and Maintenance?
?Bolt Preload?: 65%-70% of yield limit, with inspections every 400 hours.
?Chassis Rigidity?: Bearing stiffness depends on external structure; avoid deformation causing stress concentration.
?5. Safety Redundancy Design?
?Static Safety Factor?: fs = 1.45 for cranes, plus dynamic factors (e.g., wind load).
?Bolt Verification?: 8.8-grade bolts must stay within the load curve limits.